DEPARTMENT OF MANAGEMENT STUDIES - Report on Industrial Visit - Excel Die Castings, Thirumudivakkam, Tamil Nadu, India - II Year MBA –Sec 3 Students - 15.09.2026

 

                            SRM VALLIAMMAI ENGINEERING COLLEGE            FORMAT -E

          

(An Autonomous Institution)

SRM Nagar, Kattankulathur-603203.

 

IV: SRMVEC/DMS/IV REPORT /ODD 2026-27/07                                                21.09.2026

 

DEPARTMENT OF MANAGEMENT STUDIES

Report on Industrial Visit

 

Date(s) of Event	: 15.09.2026
Title of the Event	: Industrial Visit to Excel Die Castings, Thirumudivakkam, Tamil Nadu, India
Beneficiaries	: II Year MBA –Sec 3 Students
Objective                   Outcome	:  The main objective of the industrial visit to Excel Die Castings Company, Thirumudivakkam, was to gain practical exposure to die-casting and manufacturing operations. The visit helped students understand the various stages involved in the production process, including raw material handling, die preparation, melting, casting, trimming, finishing, quality inspection, storage and dispatch of finished components.   It also aimed to provide knowledge about production planning, quality control, machine operations, material handling, safety practices, maintenance and waste management followed in the manufacturing industry.   :  The industrial visit to Excel Die Castings Company, Thirumudivakkam, provided practical exposure to die-casting and manufacturing operations. Students gained an understanding of raw material handling, die preparation, casting processes, finishing, quality inspection, storage and dispatch, along with the use of modern machinery and safety practices.   The visit enhanced our knowledge of real-time manufacturing operations and helped us connect theoretical concepts of Operations Management, Quality Management and Supply Chain Management with their practical applications in the die-casting industry.
No of Participants	: 37 Students
Convener	: Dr.Venkata Sai Srinivasa Rao Muramalla
Coordinators	: Mr.K.N.Haridharan   Mrs. R.Parhana   Dr. S. Yuvasree

Encl:

1.       Report of the Event

 

Signature of Coordinator             Head of the Department    Principal

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

SRM VALLIAMMAI ENGINEERING COLLEGE

(AN AUTONOMOUS INSTITUTION)

DEPARTMENT OF MANAGEMENT STUDIES

REPORT ON INDUSTRIAL VISIT TO

Excel Die Castings

INTRODUCTION

               On September 15^th 2026, The Department of Management Studies at SRM Valliammai Engineering College, SRM Nagar, Kattankulathur, organized an industrial visit to Excel Die Castings, Thirumudivakkam, aimed to provide MBA students with real-time industrial exposure and a better understanding of manufacturing, quality control, and managerial functions involved in large-scale operations. A total of 37 students participated in this visit, accompanied by Dr. E. P. John Assistant Professor – MBA and Ms. G. Sathya Assistant Professor – MBA and reached the plant around 10.00 am

ARRIVAL AND ORIENTATION

               As part of our academic industrial visit, we visited Excel Die Castings, Thirumudivakkam, Tamil Nadu. On arrival, we were welcomed by the company representatives and given an orientation about the organization, its manufacturing activities and workplace safety procedures.

The orientation helped us understand the importance of discipline, safety equipment, proper handling of machines and following standard operating procedures in a manufacturing environment. We were also guided through the different sections of the company and informed about the activities carried out in each section.

Safety Instructions Given During Orientation

• Follow the instructions of company officials.
• Wear the required personal protective equipment.
• Maintain a safe distance from operating machinery.
• Avoid entering restricted areas.
• Do not touch machinery or electrical equipment.
• Stay with the assigned group.
• Follow safety and emergency procedures.

 

 

 

ABOUT THE COMPANY

 

 

            Excel Die Castings is a manufacturing company located in Thirumudivakkam, Chennai, Tamil Nadu. The company is engaged in the production of precision die-cast components and related engineering products.

The company specializes in die casting and the manufacturing of components used for various industrial and engineering applications. Its operations include die casting, machining, finishing and other value-added manufacturing processes.

Excel Die Castings supplies precision components to industries that require reliable and accurately manufactured metal parts. The company focuses on quality, dimensional accuracy and efficient production to meet the requirements of its customers.

The company is situated in the Thirumudivakkam industrial area of Chennai, Tamil Nadu, which is home to a number of engineering and manufacturing companies.

 

 

 

 

 

 

 

 

 

 

Products and Services

 

 

 

 

 

 

 

The major products and offerings of the company include:

1. Die-cast aluminium components.
2. Precision die-cast components for industrial applications.
3. Machined and finished die-casting components.
4. Customized metal components based on customer requirements.
5. Other engineering and automotive-related die-cast products.

The company manufactures precision die-cast components for various industrial and engineering applications. The products are manufactured using die-casting processes, followed by machining, finishing and quality inspection as required. The company focuses on producing components with good dimensional accuracy, surface finish and consistency to meet the specifications of its customers.

CORE OPERATIONS

The core operations of Excel Die Castings, Thirumudivakkam, can be explained through the following activities.

1. Raw Material Handling – Metal/alloy materials are received and prepared for production.

2. Melting – The required metal is heated until it reaches the required molten condition.

3. Die Preparation – The die is cleaned, prepared and positioned in the die-casting machine.

4. Injection – Molten metal is injected into the die under pressure.

5. Cooling and Solidification – The metal cools and takes the shape of the die.

6. Die Opening and Ejection – The solidified component is removed from the die.

7. Trimming – Extra metal such as runners and flash is removed.

8. Finishing – Additional operations are performed to obtain the required surface and dimensions.

9. Quality Inspection – Components are checked according to required specifications.

10. Packing and Dispatch – Approved components are packed and sent to customers or the next production stage.

QUALITY AND CERTIFICATES

Quality control is an important part of die-casting manufacturing because the finished component must meet the required dimensional, functional and surface-quality specifications.

During the visit, we understood the importance of:

- Dimensional inspection

- Visual inspection

- Surface-quality checking

- Detection of casting defects

- Process control

- Rejection and rework control

- Proper documentation

Certification details: The exact ISO or other certifications of EXCE Die Casting should be written here based on the information provided by the company during the visit. It is better not to mention a specific certificate unless it was confirmed by the company.

QUALITY MANAGEMENT SYSTEM

Certification	Purpose
ISO 9001:2015	Quality Management System
ISO 14001:2015	Environmental Management System
ISO 45001:2018	Occupational Health and Safety Management System
ISO 50001:2018	Energy Management System

 

Excel Die Castings follows systematic manufacturing and quality-control practices to maintain the required standards of its die-cast components. Quality management is an important part of the company's operations, covering raw material inspection, die casting, machining, finishing, final inspection and dispatch.

The company's quality-control activities focus on maintaining dimensional accuracy, surface finish, product consistency and compliance with customer specifications. Inspection and testing are carried out at different stages of production to identify and prevent defects.

The company also places importance on safe working practices, proper handling of materials and maintaining a suitable working environment. Environmental and occupational safety practices support efficient and responsible manufacturing operations.

The above ISO standards represent commonly recognised management systems covering quality, environmental management, occupational health and safety, and energy management. The applicable certifications of Excel Die Castings should be verified from the company's current certification records before including them as officially held certifications in the report.

PLANT FEATURES AND OBSERVATIONS

Some important features and observations from the visit were:

- Use of specialized die-casting machinery.

- Importance of accurate dies and moulds.

- Continuous flow of materials between different production stages.

- Importance of worker safety around hot metal and machinery.

- Quality inspection at different stages of production.

- Importance of maintaining machines regularly.

- Proper handling of raw materials and finished components.

- Reduction of material wastage through controlled production.

- Coordination between production and quality-control departments.

          The visit showed us that product quality depends not only on the final inspection but also on controlling each stage of the manufacturing process.

MANUFACTURING PROCESS OVERVIEW

Excel Die Castings is a manufacturing company involved in the production of precision die-cast components. The manufacturing process involves several stages, beginning with the receipt of raw materials and ending with inspection, packing and dispatch of finished components.

General Die Casting Manufacturing Process

Step 1 – Receipt of Raw Materials
Raw materials such as aluminium alloys and other required materials are received from approved suppliers. The materials are checked for quantity and required specifications before being accepted for production.

Step 2 – Raw Material Storage
The raw materials are stored in designated areas to prevent contamination, damage and material mix-up. Proper storage and identification help ensure smooth and continuous production.

Step 3 – Die and Tool Preparation
Dies and moulds are prepared according to the component design and production requirements. The dies are inspected and properly installed in the die-casting machine before production begins.

Step 4 – Melting of Metal
The required metal alloy is heated in a suitable melting furnace until it reaches the required molten condition. Temperature control is important to ensure proper casting quality.

Step 5 – Die Casting
The molten metal is injected into the prepared die under controlled pressure. The metal fills the die cavity and solidifies to form the required component. Proper control of pressure, temperature and injection conditions helps produce components with the required shape and dimensions.

Step 6 – Ejection and Trimming
After solidification, the component is removed from the die. Excess material such as runners, gates and flash is removed through trimming operations to obtain the required casting shape.

Step 7 – Machining and Finishing
Depending on the component requirements, additional operations such as drilling, tapping, milling and other machining processes may be carried out. Finishing operations help achieve the required dimensions, tolerances and surface quality.

Step 8 – Quality Inspection
The finished components are inspected at different stages of production. Measurements and visual inspections are carried out to check dimensional accuracy, surface finish and possible casting defects. Components that meet the required specifications are approved for the next stage.

Step 9 – Packing and Dispatch
The approved components are packed using suitable packaging materials to prevent damage during storage and transportation. The finished products are then stored and dispatched to customers according to their requirements and delivery schedules.

INTERACTIVE SESSION

1. What are the major operations carried out at Excel Die Castings?

The major operations include raw material handling, melting of metal alloys, die preparation, die casting, trimming, machining, finishing, quality inspection, packing and dispatch. The company mainly focuses on manufacturing precision die-cast components according to customer requirements.

2. What is the role of die casting in the manufacturing process?

Die casting is a manufacturing process in which molten metal is injected into a specially designed die under controlled pressure. The molten metal fills the die cavity and solidifies into the required component shape. The process is suitable for producing components with good dimensional accuracy, consistent quality and complex shapes.

3. How is the quality of die-cast components tested?

The quality of die-cast components is checked through inspection and testing at different stages of production. Common quality checks include:

Ø  Dimensional inspection – verifies that the component dimensions meet the required specifications.

Ø  Visual inspection – identifies surface defects, cracks, flash and other visible casting defects.

Ø  Surface finish inspection – checks the quality and condition of the component surface.

Ø  Machining inspection – verifies the accuracy of drilled, tapped and machined features.

Ø  Casting defect inspection – helps identify defects such as porosity, shrinkage and incomplete filling.

Ø  Final inspection – confirms that the finished component meets the required customer specifications.

These inspections help maintain product consistency and ensure that components meet the required quality standards.

4. What safety measures are followed in the plant?

Important safety measures include:

Wearing personal protective equipment (PPE) such as safety shoes, helmets, goggles, gloves and other required equipment.

Ø  Following safety instructions, warning signs and standard operating procedures.

Ø  Maintaining a safe distance from moving machinery and hot metal.

Ø  Taking precautions while handling molten metal and operating die-casting machines.

Ø  Following electrical and machinery safety procedures.

Ø  Maintaining proper housekeeping to prevent slips, trips and other accidents.

Ø  Restricting access to hazardous or operational areas.

Ø  Following emergency procedures and evacuation instructions.

Ø  Providing safety training and awareness to employees.

Safety is particularly important in a die-casting plant because the manufacturing process involves high temperatures, heavy machinery, moving components, electrical equipment and pressurised operations.

5. Where do they get the raw materials from?

The company obtains raw materials such as aluminium alloys and other required engineering materials from approved suppliers. The materials are received, inspected and stored before being issued to the production department. The selection of suitable raw materials is important for achieving the required strength, dimensional accuracy and quality of the finished components.

6. What are the common types of products manufactured?

The company manufactures different types of precision die-cast components based on customer and application requirements. These may include aluminium die-cast components, machined castings and other customised engineering components. The size, shape and specifications of the products vary according to the design and requirements of the customer.

 

 

 

OBSERVATIONS DURING THE VISIT

The major observations made during the industrial visit to Excel Die Castings, Thirumudivakkam, were:

1. Die casting is an important manufacturing process used for producing components with accurate shapes and dimensions.
2. Raw material quality is important because the properties of the metal alloy influence the quality and performance of the finished components.
3. Production activities require proper planning and coordination to maintain a smooth and continuous manufacturing process.
4. Material handling and storage are important for ensuring the timely availability of raw materials for production.
5. Die and tool maintenance is necessary to maintain product quality and avoid interruptions in production.
6. Quality inspection is carried out at different stages to identify defects and ensure that the components meet the required specifications.
7. Machining and finishing operations are important for achieving the required dimensions, tolerances and surface quality.
8. Safety procedures must be strictly followed because the manufacturing process involves high temperatures, heavy machinery and moving equipment.
9. Regular maintenance of machinery helps reduce breakdowns and supports continuous production.
10. Coordination between different departments such as production, quality control, maintenance, stores and dispatch is essential for efficient operations.
11. Technology and process monitoring help improve productivity, dimensional accuracy and consistency of the manufactured components.
12. Proper waste management and environmental practices are important for maintaining a safe and responsible manufacturing environment.

The industrial visit helped us understand that the success of a manufacturing organisation depends on the effective coordination of people, raw materials, machinery, technology, quality systems and management practices. The visit also provided practical knowledge about how theoretical concepts related to manufacturing and production management are applied in an actual industrial environment.

LEARNING OUTCOMES

The industrial visit to Excel Die Castings, Thirumudivakkam, provided us with valuable practical learning as MBA students.

Practical Knowledge of Die Casting Manufacturing
We gained a basic understanding of how raw materials are converted into finished die-cast components through processes such as melting, die casting, trimming, machining and finishing.

Understanding of Operations Management
The visit helped us understand how production activities are planned, organised, monitored and controlled in a manufacturing organisation.

Importance of Quality Management
We learned that quality management and inspection are essential for maintaining dimensional accuracy, product consistency and customer satisfaction.

Understanding of Supply Chain Management
We gained knowledge about the movement of raw materials from receipt and storage through production, quality inspection, finished-goods storage and dispatch.

Importance of Safety
The visit helped us understand the importance of following safety procedures, using personal protective equipment and maintaining discipline in an industrial environment.

Role of Technology
We understood how manufacturing machinery, process monitoring and inspection equipment support productivity, accuracy and efficient production.

Departmental Coordination
The visit demonstrated the importance of coordination between production, quality control, maintenance, stores, procurement and dispatch departments.

Application of MBA Concepts
The visit helped us connect classroom concepts with practical industrial activities. The subjects connected with the visit include:

• Operations Management.
• Human Resource Management.
• Financial Management.
• Supply Chain Management.
• Strategic Management.
• Quality Management.

Professional Awareness
The visit improved our awareness of the working environment, responsibilities and skills required in the manufacturing industry. It also helped us understand the importance of teamwork, communication, problem-solving and effective management in achieving organisational objectives.

 

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CONCLUSION

The industrial visit to Excel Die Castings, Thirumudivakkam, was a valuable and informative learning experience. The visit helped us understand the practical functioning of a die-casting manufacturing organisation and the importance of raw material handling, melting, die casting, trimming, machining, quality inspection, finishing, storage and dispatch.

We also gained knowledge about industrial safety, maintenance, departmental coordination, technology and production efficiency. As MBA students, the visit helped us bridge the gap between theoretical knowledge and practical industrial experience. It demonstrated how management concepts such as operations management, quality management, supply chain management and human resource management are applied in real business operations.

Overall, the industrial visit enhanced our understanding of the engineering and manufacturing industry and provided valuable insights into the functioning, coordination and management of a manufacturing organisation.

 

 

 

 

ACKNOWLEGDEMENT

The Department of Management Studies expresses sincere gratitude to the Management, Director, Principal, Vice Principal, and Head of the Department, Dr. Venkata Sai Srinivasa Rao Muramalla, for their continuous support. Special thanks to the Industrial Visit Coordinators, Mrs.R.Parhana, Mr. K.N.Haridharan , Dr.S. Yuvasree and Excel Die Castings for their cooperation and hospitality in organizing this insightful and educational visit, which greatly benefited the participating MBA students.

 

 

 

 

Industrial Visit Coordinator                                                                    Head of the Department